Weld On Exhaust Tips: Size, Material & Install

Informal, Encouraging

Informal, Encouraging

So, you’re thinking about upgrading your ride with some fresh weld on exhaust tips, huh? That’s awesome! A new exhaust tip can really change the whole look of your car. The size of the exhaust tip is important, but don’t forget to think about the material, because stainless steel offers a sleek look and corrosion resistance. You’ll also want to grab your MIG welder and some safety glasses, as proper equipment ensures a clean install and keeps you protected. With a little know-how, installing weld on exhaust tips can be a fun DIY project!

Welding On Your Dream Exhaust Tips: A Comprehensive Guide

So, you’re thinking about adding some weld-on exhaust tips to your ride? Awesome! You’re about to embark on a journey to personalize your car and give it that extra touch of style and performance. Let’s break down everything you need to know to choose the right size, material, and, of course, how to get those bad boys installed!

Why Weld-On Exhaust Tips?

Before we dive into the nitty-gritty, let’s quickly touch on why weld-on tips are so popular. Unlike clamp-on or bolt-on options, weld-on tips offer a more permanent and secure connection. This means less risk of rattling, falling off, or needing constant adjustments. Plus, they just look cleaner, seamlessly integrating with your existing exhaust system.

Sizing It Up: Finding the Perfect Fit

Getting the size right is crucial for both aesthetics and performance. Here’s how to navigate the sizing game:

• Measure Your Existing Exhaust Pipe: This is the most important step. You need to know the outer diameter (OD) of your exhaust pipe where you plan to weld the new tip. This will determine the inlet diameter (ID) of your exhaust tip.
• Tip Length: This is mostly about personal preference. Do you want a subtle extension, or something that really stands out? Consider the overall look of your car and how much you want the tips to protrude from the bumper.
• Tip Diameter: Similar to length, the tip diameter is a visual choice. Larger diameters often give a more aggressive appearance, while smaller diameters can be more understated. Just make sure the diameter isn’t so large that it looks disproportionate to your vehicle.

Here’s a handy rule of thumb. Your new exhaust tips should never restrict the flow coming out of the existing exhaust pipe.

Material Matters: Choosing the Right Metal

Exhaust tips come in various materials, each with its own pros and cons. Let’s look at some common options:

• Stainless Steel: This is the most popular choice, and for good reason. It’s durable, resistant to rust and corrosion, and offers a sleek, polished look. Stainless steel comes in different grades, with 304 being a common, good-quality option.
• Carbon Fiber: Lightweight and stylish, carbon fiber tips are a premium option. They offer a unique, high-performance look, but they can be more expensive than stainless steel. Keep in mind they are usually used for the outer shell and still have a stainless steel inlet.
• Titanium: This is the ultimate in lightweight and strength. Titanium tips are incredibly durable and offer a distinctive blueish or gold hue when heat-treated. However, they are typically the most expensive option.
• Mild Steel: Mild steel exhaust tips are more budget friendly, however, they are susceptible to rust.

To make it easier, check out the table below:

Material	Pros	Cons	Best For
Stainless Steel	Durable, rust-resistant, good appearance, relatively affordable	Can be heavier than other options	Most vehicles, daily drivers, those seeking a balance of quality and price
Carbon Fiber	Lightweight, unique appearance	More expensive, can be susceptible to damage if not properly cared for	Performance vehicles, those prioritizing aesthetics and weight reduction
Titanium	Extremely durable, lightweight, heat-resistant, unique color	Most expensive	High-performance vehicles, those willing to invest in top-tier materials
Mild Steel	Cheapest, easy to weld	Prone to rust and corrosion	Projects where budget is the primary concern, temporary fixes

Getting Hands-On: A Step-by-Step Installation Guide

Alright, you’ve got your tips, and you’re ready to weld! Before you fire up the welder, let’s go over the steps:

1. Safety First!: Wear proper safety gear, including a welding helmet, gloves, and eye protection. Work in a well-ventilated area.
2. Prepare the Surface: Clean the existing exhaust pipe thoroughly. Remove any rust, dirt, or debris with a wire brush or grinder. A clean surface is essential for a strong weld.
3. Position the Tip: Place the exhaust tip onto the pipe. Ensure it’s aligned correctly and has the desired amount of protrusion. Use clamps or tack welds to hold it in place.
4. Welding Time: If you’re an experienced welder, proceed with your preferred welding technique (MIG, TIG, or stick). If you’re a beginner, consider practicing on scrap metal first. Weld around the entire circumference of the tip, creating a strong, airtight seal. If welding isn’t in your skillset, consider taking your vehicle to a local auto shop.
5. Grind and Finish: Once the weld has cooled, grind down any excess weld material for a smooth, clean finish. You can also paint or coat the weld to protect it from rust and corrosion.
6. Admire Your Work: Step back and admire your newly upgraded exhaust tips! You’ve just added a personal touch to your vehicle that you can be proud of.

Important Safety Note: If you’re not comfortable with welding, it’s always best to take your car to a professional exhaust shop. Welding can be dangerous if not done properly, and a professional will ensure a secure and leak-free installation.

So, whether you’re after a subtle upgrade or a bold statement, remember to carefully consider the size, material, and installation process when choosing your weld on exhaust tips. A little research and planning can go a long way in achieving that perfect look and sound you’re after for your ride. Happy welding!