Fiberglass Van Tops: Install, Maintain & Choose!

Fiberglass van tops represent a significant upgrade for van enthusiasts seeking increased interior space and enhanced functionality. The installation process, often involving tools from companies like Milwaukee Tool, requires precision and adherence to manufacturer specifications to ensure a watertight seal. Maintaining these fiberglass van tops involves regular inspections for cracks and damage caused by environmental factors, such as prolonged exposure to UV radiation, a common concern in regions like Southern California. Choosing the right fiberglass van tops also necessitates considering factors like vehicle compatibility and desired features, influencing decisions made by conversion specialists like those associated with the National Truck Equipment Association (NTEA).

<h2>Fiberglass Van Tops: Install, Maintain & Choose! A Comprehensive Guide</h2>

<p>Fiberglass van tops are a popular modification for van owners looking to increase interior space and headroom. However, choosing, installing, and maintaining a fiberglass van top requires careful consideration. This guide provides a detailed overview of each aspect, helping you make informed decisions throughout the process.</p>

<h3>Choosing the Right Fiberglass Van Top</h3>

<p>Selecting the appropriate fiberglass van top is the first crucial step. Factors to consider include your van's make and model, desired roof height, and intended use. The market offers a variety of styles, each with its own set of advantages and disadvantages.</p>

<ul>
  <li><b>High-Top vs. Pop-Top:</b> High-tops provide permanent additional headroom, while pop-tops offer a retractable roof for flexible space utilization. High-tops are generally more robust, whereas pop-tops are favored for camping due to their ventilation and standing room when deployed.</li>
  <li><b>Material Quality:</b> Inspect the fiberglass quality closely. Look for smooth, even surfaces, free from imperfections like bubbles or cracks. Higher quality fiberglass ensures longevity and resistance to weather damage.</li>
  <li><b>Insulation:</b> Consider the level of insulation offered. Adequate insulation is essential for maintaining a comfortable interior temperature and reducing noise levels. Some manufacturers offer pre-insulated tops, while others allow for custom insulation.</li>
  <li><b>Window and Vent Options:</b> Evaluate the available options for windows and vents. Windows provide natural light and ventilation, while vents help to regulate airflow and prevent moisture buildup. Consider the placement and size of these features based on your specific needs.</li>
  <li><b>Compatibility:</b>  Verify compatibility with your specific van model and year. A top designed for a different vehicle will likely not fit properly and could compromise structural integrity.</li>
</ul>

<h3>Fiberglass Van Top Installation: A Step-by-Step Overview</h3>

<p>Installing a fiberglass van top is a complex process that typically involves cutting the original roof, reinforcing the vehicle's frame, and attaching the new top. It is generally recommended to have a professional install the top to ensure proper fitment and structural integrity. However, for experienced DIYers, here's a generalized overview:</p>

<ol>
  <li><b>Preparation:</b> Thoroughly clean and prepare the van's roof. Remove any existing accessories or obstructions.</li>
  <li><b>Marking and Cutting:</b> Carefully mark the area to be cut according to the manufacturer's instructions. Precise cutting is crucial for a seamless fit.</li>
  <li><b>Roof Removal:</b> Use appropriate tools to carefully cut and remove the existing roof.  Take necessary safety precautions.</li>
  <li><b>Frame Reinforcement:</b> Reinforce the van's frame to compensate for the removed roof section and provide adequate support for the new top. This often involves welding or bolting in additional steel supports.</li>
  <li><b>Fiberglass Top Installation:</b> Carefully position and align the fiberglass top. Use appropriate adhesives and fasteners to secure the top to the van's frame.</li>
  <li><b>Sealing:</b> Seal all seams and edges to prevent water leaks. Use high-quality sealant specifically designed for automotive applications.</li>
  <li><b>Finishing:</b>  Install windows, vents, and any other accessories.  Apply primer and paint to match the van's existing color or desired aesthetic.</li>
</ol>

<h3>Fiberglass Van Top Maintenance: Ensuring Longevity</h3>

<p>Proper maintenance is essential for extending the lifespan of your fiberglass van top and preventing costly repairs. Regular cleaning and inspections can help identify and address potential problems early on.</p>

<h4>Regular Cleaning</h4>

<p>Clean your fiberglass van top regularly with mild soap and water. Avoid using abrasive cleaners or harsh chemicals, as these can damage the fiberglass surface. A soft brush or sponge is ideal for removing dirt and grime.</p>

<h4>Waxing and Polishing</h4>

<p>Apply a coat of automotive wax periodically to protect the fiberglass from UV damage and maintain its shine. Polishing can help remove minor scratches and imperfections.</p>

<h4>Leak Inspections</h4>

<p>Inspect the seals around windows, vents, and seams regularly for any signs of leaks. Address any leaks promptly to prevent water damage. Replacing worn or cracked seals is a relatively simple and inexpensive task.</p>

<h4>Crack and Damage Repair</h4>

<p>Inspect the fiberglass surface for any cracks, chips, or other damage. Small cracks can often be repaired with a fiberglass repair kit. Larger cracks or significant damage may require professional repair.</p>

<h4>Seasonal Considerations</h4>

<p>In colder climates, remove snow and ice accumulation from the top to prevent excessive weight and potential damage. In hotter climates, park in shaded areas to minimize UV exposure and prevent overheating.</p>

<h3>Troubleshooting Common Fiberglass Van Top Issues</h3>

<p>Even with proper care, fiberglass van tops can experience certain issues over time. This table outlines some common problems and potential solutions:</p>

<table>
  <thead>
    <tr>
      <th>Issue</th>
      <th>Possible Cause</th>
      <th>Solution</th>
    </tr>
  </thead>
  <tbody>
    <tr>
      <td>Leaks</td>
      <td>Damaged seals, cracks in the fiberglass</td>
      <td>Replace seals, repair fiberglass cracks</td>
    </tr>
    <tr>
      <td>Fading or discoloration</td>
      <td>UV exposure</td>
      <td>Wax and polish regularly, consider a protective coating</td>
    </tr>
    <tr>
      <td>Cracking or delamination</td>
      <td>Stress, impact, or poor-quality fiberglass</td>
      <td>Professional repair or replacement</td>
    </tr>
    <tr>
      <td>Loose fasteners</td>
      <td>Vibration and wear</td>
      <td>Tighten or replace fasteners</td>
    </tr>
  </tbody>
</table>

So, whether you’re dreaming of hitting the open road or just need extra headroom, hopefully, this has given you a solid foundation for understanding fiberglass van tops. Do your research, consider your needs, and happy travels!